AI-Powered Line Clearance
The OpenLine LineClearance Assistant™ leverages advanced AI and machine vision to automate line clearance with zero human error. Instantly detect rogue components, verify clear lines within milliseconds, and maintain uninterrupted production flow. Reduce risk, enhance efficiency, and eliminate manual errors with a solution designed for modern manufacturing environments.
Digital Compliance
Built for GMP environments, the LineClearance Assistant™ ensures full compliance with regulations such as 21 CFR Part 11 and EU Annex 11. It maintains a secure repository of evidence for every inspection, providing audit readiness and complete traceability of operator activities.
Why LineClearance Assistant™
Instant
AI Verification
Clear lines in milliseconds with unmatched precision—no human error, no delays.
Proactive Rogue Component Detection
Detect rogue components before they impact production. AI continuously monitors for irregularities.
Data Integrity and Traceability
Digital traceability for all inspections and operator activities. The system’s secure data management protects against compliance risks.
Proven Business Impact
85%
20%
3 Months
Minimize downtime and speed up product changeovers.
Increase output without increasing overhead.
Fully GMP-integrated with payback in as little as 3 months.
Effortless Integration and Future Readiness
Seamlessly integrate the LineClearance Assistant™ into existing systems with minimal disruption. Fully GMP-integrated, it supports LEAN, Digital Transformation, and Factory of the Future initiatives, maximizing your existing line investment and boosting OEE%.
The Hidden Cost of Manual Line Clearance
A 2022 Catalyx survey of global Life Sciences professionals revealed critical inefficiencies in traditional clearance methods:
73% reported at least one clearance deviation in the past year.
71% cited rogue components as the primary cause of failures.
80% said clearance takes over 60 minutes, with 20% exceeding 4 hours.
Multi-Award-Winning Innovation
OpenLine LineClearance Assistant™ is an industry-recognized leader in Life Sciences and CPG manufacturing. Trusted by top-tier companies and honored by leading organizations, it sets the standard for innovation and impact.
Pack Expo 2023 – Innovation of the Year (Healthcare & Pharma)
Bionow Awards 2022 – Product of the Year
PPMA Awards 2022 – Vision Solution of the Year
Frequently Asked Questions
Can LineClearance Assistant be used across multiple production lines or facilities?
Can LineClearance Assistant be used across multiple production lines or facilities?
Yes. OpenLine is highly scalable—whether you’re running one line or dozens across global sites, it can be centrally managed and deployed.
How often is the system updated?
How often is the system updated?
The software receives regular updates for performance improvements, new features, and compliance support. Updates are validated and can be scheduled around your production windows.
What happens if a clearance issue is detected?
What happens if a clearance issue is detected?
When a discrepancy is found, OpenLine immediately alerts the operator and logs the event for investigation—preventing faulty production before it starts.